What are Gabion Baskets?
Gabion baskets are kind of woven or welded steel cage or box filled with materials like stones, concretes, sands, or soils. The use of gabion systems dates back to ancient protective works. Modern gabions evolved with the introduction of corrosion-resistant steel wires, making them standard solutions in civil engineering, river training, and environmentally friendly construction. Engineers use gabions to reinforce slopes, protect riverbanks, build retaining structures, and improve drainage systems.
Gabion baskets from GABION-S delivers reliable structural stability, excellent drainage performance, and long-term durability for civil engineering, military and environmental protection projects. Designed with high-quality wire mesh and filled with stones concretes, sands, or soils, our gabions perform effectively in erosion control, soil stabilization, and water-related infrastructure.
Types of Gabion Baskets
- Precise geometry and strong rigidity
- Ideal for landscaping walls, architectural facades, and noise barriers
- Excellent flexibility
- Suitable for riverbank protection, slope reinforcement, and geotechnical works
- Low-height design for large surface areas
- Effective for channel protection and erosion control
- Made from corrosion-resistant galvanized or Zn-Al alloy wire
- ensuring long service life in harsh environments.
- For heavy-duty gravity wall systems
- Retaining Wall Solutions – GABION-S
Specifications of Gabion Basket Specifications
GABION-S provides multiple corrosion-resistant materials:
| Category | Details |
|---|---|
| Wire Coating Options | • Hot-dip galvanized steel wire • Zn-5%Al (Galfan) alloy wire • Zn-10%Al alloy wire for extreme conditions • PVC / PE coated wires for marine and wet zones |
| Wire Diameter | Hexagonal Gabion Wire: 2.0–4.0mm Selvedge Wire: 3.0–5.0mm Lacing / Binding Wire: 2.0–2.5mm PVC/PE Coated Wire: 3.0–4.5mm (after coating) |
| Tensile Strength | Mild steel: 350–500 MPaHigh tensile steel: 450–550 MPaGalfan wire: ≥380 MPa |
| Coating Thickness | Zinc coating: 230–275 g/m²Zn-Al (Galfan) coating: 245–300 g/m²PVC/PE coating thickness: 0.4–0.6mm |
| Mesh Types | Welded Mesh: 50×50mm, 75×75mm, 100×100mmHexagonal Mesh: 60×80mm, 80×100mm, 100×120mm |
| Standard Dimensions | 1×1×1m2×1×1m2×1×0.5mCustomized sizes available |
| Diaphragm / Internal Divider | Included every 1m for 2m length gabions; custom diaphragms available |
| Mesh Opening Tolerance | ±5% according to ASTM / EN standards |
| Load Capacity / Durability | Service life 50–80 years depending on coating type; suitable for river training, retaining walls, coastal works, slope protection |
| Standards & Certifications | ASTM A975, EN 10223-3, EN 10244, ISO 9001 (if applicable) |
| Packing Method | Folded and compressed bundles; palletized; custom export packing |
| Accessories / Fittings | Lacing wire, spiral binders, hog rings, stiffeners / bracing wire |
| Installation Notes | Easy on-site assembly; filled with stones 100–200mm; can form continuous structures |
Installation Guide
Site preparation and foundation leveling
Assembly of empty gabion cages
Proper positioning and alignment
Layered filling with angular stones
Installation of internal diaphragms
Securing the lid to complete the unit
Maintenance Guide
For best performance:
- Inspect wire coatings regularly
- Clear vegetation blocking drainage
- Check for deformation after floods or heavy rain
- Replace damaged units as needed
Applications
GABION-S gabion baskets perform effectively in major engineering and environmental protection projects:
| Section | Application | Description |
|---|---|---|
| Retaining Walls | Gravity Retaining | Durable retaining structures for roads, mining sites, railways, and general infrastructure. |
| Channel Lining | Drainage & Canal Protection | Provides erosion resistance for drainage systems, canals, and water channels. |
| Noise Barriers | Acoustic Gabion Walls | Stone-filled gabions absorb and diffuse noise for highways and industrial zones. |
| River Bank Protection | Bank Stabilization | Stabilizes riverbanks, reduces scouring, and maintains natural water flow. |
| Tunnel Culverts | Culvert & Tunnel Inlet Protection | Protects culvert outlets and tunnel entrances from erosion and runoff. |
| Bridge Protection | Abutment & Pier Strengthening | Reinforces bridge abutments, piers, and foundations in flowing water environments. |
| Slope Protection | Slope Stabilization | Prevents landslides and supports unstable embankments. |
| Foundation Pit Protection | Excavation Support | Reinforces construction pits to prevent soil collapse during excavation. |
Why Choose GABION-S?
GABION-S delivers superior gabion solutions backed by technical expertise and strict quality control.
Our advantages include:
- High-strength galvanized and alloy-coated wire
- Precise mesh quality and strong weld strength
- Custom dimension options for project-specific needs
- Engineering support & design assistance
- Export-standard packaging and global shipment service
Request a Quote
- Get a Quote from GABION-S
- Download Technical Specifications
- Contact Our Engineering Team
- Request Samples
